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Ultrasonic Welding Equipment

SmartWeld - 6500

Ultrasonic Cable welding machine wire splicer 6500W Wire size range:3-40mm²

Ultrasonic Cable welding machine wire splicer 6500W Wire size range:3-40mm²

The SmartWeld - 6500 Ultrasonic Cable Welding Machine is a high-performance solution for joining copper and aluminum wire harnesses without solder or flux. Its advanced ultrasonic technology delivers strong, reliable welds, making it ideal for automotive, power distribution, and industrial wiring applications. Equipped with a built-in air cylinder and PLC control, it offers precision, consistency, and ease of operation.

  • Wide Welding Capacity: Handles wire sizes from 3 mm² to 40 mm², suitable for heavy-duty harnesses.High Power Performance: 6.5 kW power ensures stable and efficient ultrasonic welding.Built-in Air Cylinder: Compact design eliminates the need for an external air cylinder.

  • Precision Control: Adjustable weld timer from 0.01 to 5.00 seconds for perfect weld quality.Stable Operation: Power stability within ≤5% for consistent performance.Modern Design: Attractive Blue + Silver head for a professional look.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Welding Capacity

Wide Welding Capacity

Supports 3–40 mm² wires.

High Power Performance

High Power Performance

6.5 kW stable output.

Precision Control

Precision Control

Adjustable weld timer settings.

User-Friendly Interface

User-Friendly Interface

PLC with HMI touchscreen.

Technical Specifications

  • Model

    SmartWeld - 6500

  • Welding Area

    3 – 40 mm² (Square welding (single wire), Pressure square welding)

  • Application

    Wire Harness Welding

  • Power

    6.5 kW

  • Frequency

    20 kHz

  • Air Pressure

    0.4 – 0.6 MPa

  • Air Cylinder

    Built-in Cylinder

  • Weld Timer Setting

    0.01 – 5.00 s

  • Power stability

    ≤5％

  • Head Color

    Blue + Silver

  • Control System

    PLC with HMI Touchscreen

  • Operation Mode

    Manual / Semi-Automatic

  • Power Supply

    AC 220 V, 50/60 Hz

  • Dimensions (L×W×H)

    650 × 450 × 650 mm

  • Weight

    80 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.