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Ultrasonic Welding Equipment

SmartWeld - 4200

Ultrasonic Cable welding machine wire splicer 4200W Wire size range: 1-20mm2

Ultrasonic Cable welding machine wire splicer 4200W Wire size range: 1-20mm2

The SmartWeld - 4200 Ultrasonic Cable Welding Machine is designed for high-precision welding of copper and aluminum wire harnesses. Using advanced ultrasonic welding technology, it ensures strong and reliable joints without additional materials like solder or flux. The compact design, built-in air cylinder, and PLC-controlled operation make it ideal for automotive, electronics, and power distribution industries.

  • Wide Welding Range: Supports wire sizes from 0.5 to 20 mm², suitable for various harness applications.Efficient Ultrasonic Welding: Ensures strong, consistent welds without damaging conductors.Built-in Air Cylinder: Enhances stability and eliminates the need for an external cylinder.

  • Precise Weld Timing: Adjustable weld timer from 0.01 to 5.00 seconds for optimal results.High Power Stability: Maintains consistent welding performance with ≤5% power fluctuation.User-Friendly Control: PLC with HMI touchscreen for intuitive operation and parameter setting

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Welding Range

Wide Welding Range

Handles 0.5–20 mm² wires.

Efficient Ultrasonic Welding

Efficient Ultrasonic Welding

Strong welds without conductor damage.

User-Friendly Control

User-Friendly Control

PLC with HMI touchscreen.

Compact & Durable Design

Compact & Durable Design

Robust build, space-saving structure.

Technical Specifications

  • Model

    SmartWeld - 4200

  • Welding Area

    1 – 20 mm² (Square welding (single wire), Pressure square welding)

  • Application

    Wire Harness Welding

  • Power

    4.5 kW

  • Frequency

    20 kHz

  • Air Pressure

    0.4 – 0.6 MPa

  • Air Cylinder

    Built-in Cylinder

  • Weld Timer Setting

    0.01 – 5.00 s

  • Power stability

    ≤5％

  • Head Color

    Blue + Silver

  • Control System

    PLC with HMI Touchscreen

  • Operation Mode

    Manual / Semi-Automatic

  • Power Supply

    AC 220 V, 50/60 Hz

  • Dimensions (L×W×H)

    650 × 450 × 650 mm

  • Weight

    51 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.