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Ultrasonic Welding Equipment

SmartWeld - 3000

Ultrasonic Cable welding machine wire splicer 3000W Wire size range: 0.5-12mm2

Ultrasonic Cable welding machine wire splicer 3000W Wire size range: 0.5-12mm2

The SmartWeld - 3000 Ultrasonic Cable Welding Machine is a compact and efficient solution for welding small to medium-size copper and aluminum wire harnesses from 0.5 mm² to 12 mm². Using ultrasonic vibration technology, it ensures high-strength, low-resistance welds without additional consumables. Equipped with PLC touchscreen control, built-in air cylinder, and weld timer settings (0.01 to 5.00s), this machine is perfect for automotive, electronics, and industrial wiring applications.

  • Welding Range: Supports wires from 0.5 – 12 mm².Advanced Control: PLC with HMI touchscreen for precise parameter adjustment.

  • Built-in Air Cylinder: Ensures stable and consistent welding pressure.Adjustable Weld Timer: 0.01 to 5.00 seconds for different material thicknesses.Dual Operation Mode: Manual and Semi-Automatic.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Welding Range

Wide Welding Range

Supports 0.5–12 mm² wires.

Advanced Control System

Advanced Control System

PLC with HMI touchscreen.

Stable Welding Pressure

Stable Welding Pressure

Built-in air cylinder support.

Adjustable Weld Timer

Adjustable Weld Timer

0.01–5.00 sec settings.

Technical Specifications

  • Model

    SmartWeld - 3000

  • Welding Area

    0.5 – 12 mm² (Square welding(single wire), pressure square welding

  • Application

    Wire Harness Welding

  • Power

    3 kW

  • Frequency

    20 kHz

  • Air Pressure

    0.4 – 0.6 MPa

  • Air Cylinder

    Built-in Cylinder

  • Weld Timer Setting

    0.01 – 5.00 s

  • Power stability

    ≤5％

  • Head Color

    Blue + Silver

  • Control System

    PLC with HMI Touchscreen

  • Operation Mode

    Manual / Semi-Automatic

  • Power Supply

    AC 220 V, 50/60 Hz

  • Dimensions (L×W×H)

    650 × 450 × 650 mm

  • Weight

    51 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.