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Ultrasonic Welding Equipment

SmartWeld - 12000 T

Ultrasonic Cable / metal welding machine wire splicer 12000W Wire size range:10-120mm2

Ultrasonic Cable / metal welding machine wire splicer 12000W Wire size range:10-120mm2

The SmartWeld - 12000 T Ultrasonic Metal Welding Machine is a heavy-duty, high-power solution designed for welding large copper and aluminum wire harnesses up to 120 mm². Using advanced ultrasonic technology, it produces strong, clean, and highly conductive welds without heat, solder, or flux. With a 12.5 kW power output, a 20 kHz frequency, and PLC-based control, this machine is ideal for automotive, energy, and industrial wire harness manufacturing.

  • Large Welding Capacity: Supports wire sizes from 10 mm² to 120 mm².High Power Output: 12.5 kW ultrasonic energy for heavy cross-section applications.Precision Control: PLC with HMI touchscreen for easy setup and real-time monitoring.

  • Flexible Operation: Offers manual and semi-automatic modes for varied production needs.Clean & Reliable Welds: No heat damage, no solder; ensures high strength and low resistance.Industrial-Grade Build: Robust and compact design for continuous production environments.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Large Welding Capacity

Large Welding Capacity

Handles 10–120 mm² wires.

High Power Output

High Power Output

12.5 kW ultrasonic energy.

Precision Control

Precision Control

PLC & HMI touchscreen.

Reliable Weld Quality

Reliable Weld Quality

Strong joints, no heat damage.

Technical Specifications

  • Model

    SmartWeld - 12000 T

  • Welding Area

    10 – 120 mm²

  • Application

    Copper/Aluminum Wire Harness Welding

  • Power

    12.5 kW

  • Frequency

    20 kHz

  • Air Pressure

    0.4 – 0.6 MPa

  • Control System

    PLC with HMI Touchscreen

  • Operation Mode

    Manual / Semi-Automatic

  • Power Supply

    AC 220 V, 50/60 Hz

  • Dimensions (L×W×H)

    650 × 450 × 650 mm

  • Weight

    160 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.